Stainless-works Chevy S10 LS Headers 1994-2004 User Manual download pdf

WWW.STAINLESSWORKS.NET 800-878-3635 FAX: 440-543-9183

CHEVY S10 LS SWAP HEADERS -

INSTALLATION INSTRUCTIONS

Thanks for purchasing Stainless Works Muscleflow Headers for your 94 – 03 Chevrolet

S10 Pickup Truck LS Engine Swap. These headers are designed to be used in

conjunction with Current Performance Wiring LS1 V8 S10 Mount Kit. We have gone to

great pains to make sure that our exhaust systems fit and perform well. Please follow

these steps to ensure that your installation goes as planned.

1. Stainless Works recommends the use of Hi-Temp RTV sensor safe silicon gasket

maker as an option to or in conjunction with the use of factory gaskets. The

recommended Oxygen Sensor Safe RTV is either Valco All-in-One Aluminum or

Permatex Copper P/N 101BR available at NAPA, Autozone and other retailers.

2. Disconnect the battery before starting work on your vehicle. Reconnect the

battery when the job is completed.

3. Your exhaust system can be installed by a weekend warrior but the use of a lift is

recommended for ease of installation. If using a jack, the vehicle must be placed

on a level hard surface and jack stands are required for safety reasons.

4. Removed motor mount to pedestal bolts.

5. Removed left (driver side) motor mount plate from engine.

6. Removed steering shaft.

7. Removed master cylinder from brake booster.

8. Removed transmission mount bolts.

9. Removed spark plugs and wires.

10. Remove coil packs (if bolted to valve cover).

11. Remove all Accessory items mounted to the left (Driver side) of engine

(Alternator, Power Steering Pump, Idler Pulley and all Brackets).

12. Remove Starter.

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WWW.STAINLESSWORKS.NET 800-878-3635 FAX: 440-543-9183 CHEVY S10 LS SWAP HEADERS - INSTALLATION INSTRUCTIONS Thanks for purchasing Stainless Wor

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WWW.STAINLESSWORKS.NET 800-878-3635 FAX: 440-543-9183 13. Floor of cab on both sides will need flattened for clearance. Some fabrication work on t

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Stainless-works Chevy S10 LS Headers 1994-2004 User Manual